1. Kev tsim qauv: Tshem tawm cov kev sib txawv ntawm qhov chaw
3D simulation Ua ntej:
Kev Ntsuam Xyuas Pwm Kev Ntsuam Xyuas (SEE) Kwv yees tau ua kom muaj kev kub siab ntawm txhua kab noj hniav<5%)
Kev Ntsuam Xyuas Cov Qauv Txheej Txheem Kev Ntsuam Xyuas Xyuas kom muaj kev sib tham nto deformation<0.02mm/m
Qhov tseem ceeb muab txoj haujlwm:
Tapered Muab Pins (txuam kev tshem tawm tsawg dua lossis sib npaug rau 0. 005mm) Hloov cylindrical pins
Plaub-sided clamping tshuab (tom qab quab yuam kev nce ntxiv los ntawm 300%)
2. Ultra-Precision Machining: rhuav los ntawm kev txwv ib txwm
| Cheebtsam | Tshuab | TUS TXIV |
| Kab noj hniav \/ Tub ntxhais | Tsib-Axis High-ceev Milling + Daim iav Ntsig | Cov Dag Zog Kev Tiv Thaiv ± 0. 01 hli |
| Lub raj mis xov | Hlau txiav (ntau dua los yog sib npaug rau 4 qhov txiav) | Cov hniav daim duab yuam kev tsawg dua lossis sib npaug rau 0. 005mm |
| Sealing nto | Precision Sib tsoo + Kho Kho Kho Kho Kho Kom Zoo Nkauj | Huv<0.003mm |
3. Qhov kub thaiv kev tswj hwm: Lub neej ntawm kev ruaj khov
Txheej kub tswj cov thev naus laus zis:
Lub qhov ncauj lub raj mis thaj chaw: beryllium tooj liab ntxig + chilled dej (5 degree) los tiv thaiv crystallization deformation
Lub cev lub cev thaj chaw: nce mus nce siab pitch kauv dej dej channel (qhov sib txawv kub ± ± 1 degree)
Real-lub sijhawm tshuaj xyuas cov khoom:
Mold thermal image shows that the surface temperature difference of each cavity is ≤2℃ (traditional molds>8 degree)
4. Yeeb yaj kiab thiab kev puas tsuaj: Micro Dispment Terminator
Nano-theem tso pa tawm:
Lub zog tseem ceeb (tob {0. {03-0. 05mm) + Lub zog hauv zos nqus nqus pa
Tiv thaiv melt carbonization (tshem tawm cov khoom dub me ntsis)
Pes tsawg-kev puas tsuaj ejection tsim:
Cua siab-pab cuam tshuam txog kev rhuav (hu rau siab<0.5MPa)
Ceramic ejector PIN (Hardness Hrc90, coj kev tiv thaiv nce qib 5 zaug)
5. Cov khoom siv txuam nrog engineering: teb rau cov kev cov nyom tshiab
| Khoom Hom | Daim pwm daws | Cov ntsiab lus tseem ceeb rau kev paub tseeb |
| lub rpet | Dual-theem Dehumidification thiab Drying System | Tiv thaiv kev tsis ncaj dav hlau tuab los ntawm hydrolysis |
| PP Barrier Mater | Chrome-plated kab noj hniav (tiv thaiv corrosion) | Tswjhwm niaj hnub roj teeb txheej |
| Bio-Raws Pla | Pwm kub tswj nrog ntsuas kub kom meej (± 0. 5 degree) | Zam kev txias crystallization brittle cracking |
